Hyzon Motors Inc. announces production of 200kw Single-Stack Fuel Cell System

Rochester, N.Y- Hyzon Motors Inc., a high-power hydrogen fuel cell technology developer and global supplier of zero-emission heavy-duty fuel cell electric vehicles (FCEVs), has announced the successful completion and factory acceptance testing of the first nine single-stack 200kW Fuel Cell System (FCS) B-samples at its production and innovation center in Bolingbrook, IL. The Fuel Cell System is to be commercialized from 2024.  

Hyzon’s nine 200kW FCS B-samples were tested in the first half of the year 2023. This achievement follows the commissioning of Hyzon’s proprietary, automated roll-to-roll Membrane Electrode Assembly (MEA) production line including in-line inspection and the installation of its single cell and fully automated fuel cell stack manufacturing lines. Progression of the 200kW FCS B-samples validates the design, equipment, and operating procedures, which are all critical to the final tooling and production of C-samples and the eventual commercialization of the FCS. 

Hyzon is positioning to increase its FCS manufacturing rate with the installation of additional full and semi-automation equipment in the assembly and inspection processes. The company expects continued standardization of design around the 200kW FCS powertrain components will expedite production and the Company expects the remaining 16 B-samples to be complete and the production of C-samples to begin in the second half of 2023. 

Parker Meeks, Hyzon’s Chief Executive Officer said,  “Our goal is to accelerate the clean energy transition by providing hydrogen fuel cells to power zero-emission mobility. In our view, this milestone reflects Hyzon’s years of leadership in developing hydrogen fuel cell technology, and this important step toward full-scale 200kW FCS production demonstrates exciting progress toward the commercialization of our single stack design.” 

Hyzon’s single-stack 200kW FCS provides significant advantages relative to current industry standards. While most FCEV suppliers achieve 200kW output by coupling two ~110kW FCSs, Hyzon has developed proprietary material, design, and equipment engineering enabling 200kW output from a single stack. This is expected to result in the improvements of ~20% increase in miles per kilogram of hydrogen vs the 120kW FCS improving the truck total cost ownership (TCO); ~30% smaller volume & weight; 25% lower cost; and Materially less maintenance than two 100kW long-range fuel cell systems due to the relative simplicity of design. 

The demand environment for hydrogen fuel cell systems is robust, with approximately 68 million diesel-powered vehicles globally emitting roughly 11 billion tons of carbon annually.

About Hyzon Motors Inc. 

Hyzon Motors Inc. is a global supplier of fuel cell electric mobility, with US operations in the Rochester, Chicago and Detroit areas, and international operations in the Netherlands, Australia, and China. Hyzon is an energy transition accelerator and technology innovator, providing solutions in the transport sector with a focus on commercial vehicles and hydrogen supply infrastructure.

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